The University of Southampton
Courses

SESG6042 Microstructural Engineering for Transport Applications

Module Overview

This module on advanced materials considers metallic alloys with special reference to applications in transport applications. The mains materials considered are aluminium, titanium, steel, nickel based alloys and their composites. High temperature materials such as intermetallics and ceramics are also considered. Examples of applications are drawn from aerospace, automotive and marine industries. The microstructural development of the materials is considered in detail, and the use of "microstructural engineering" in materials design and selection explored.

Aims and Objectives

Module Aims

• To teach students methods for material selection for engineering application taking account of two and more properties. • To develop an understanding of the mechanisms defining the properties of the main engineering materials for applications in transport. • To develop an understanding of the relations between materials, materials selection, energy/fuel consumption, and sustainability.

Learning Outcomes

Knowledge and Understanding

Having successfully completed this module, you will be able to demonstrate knowledge and understanding of:

  • A structured approach to materials selection for engineering applications involving two and more properties.
  • The relations between composition, processing, thermodynamics, microstructure and properties of key engineering materials in transport applications.
  • Understand the main principles of thermodynamic modelling phase diagram software and the main materials selection software package.
Transferable and Generic Skills

Having successfully completed this module you will be able to:

  • Work as materials specialist as part of design teams
Subject Specific Practical Skills

Having successfully completed this module you will be able to:

  • Make materials selections for designs with medium complexity, in relation to minimum cost, minimum weight, and minimum energy consumption criteria.
  • Read and understand higher order phase diagrams.
  • Recognize and assess the relevance of some of the common microstructural features in structural materials observed by optical microscopy and electron microscopy.
Subject Specific Intellectual and Research Skills

Having successfully completed this module you will be able to:

  • Be able to appreciate and discuss with specialists the factors involving materials selection for complex designs.
  • Analyse the relations between microstructure, composition and main properties of key metallic alloys used in transport applications.
  • Relate microstructure and micromechanisms to the main properties of materials.
  • Be able to appreciate and discuss with specialists the material lifecycle including recycling and manufacturing waste.

Syllabus

Philosophy of Materials Selection for Design (4 lectures): - Philosophy of Materials Selection for Design. - Cost of ownership, and the materials properties that define this. - The main aspects of processing of metallic alloys used in transport applications. - Materials selection for minimum cost, minimum weight, and minimum energy consumption. - Material lifecycle including production, manufacturing waste and recycling. -Materials, sustainability and the environment. Aluminium alloys and strengthening theory (6 lectures): -The relations between microstructure and properties of metallic alloys, and especially the micromechanisms of strengthening and deformation. - Aluminium alloys. - Metal Matrix Composites. - Automotive and Aerospace Al alloys. Titanium alloys (3 lectures): - Titanium alloys. - Alfa, beta and alfa+beta alloys. - Ti alloy processing. - Ti alloys for turbine engines. Steels in transport applications (5 lectures): - High strength steels. Nickel based superalloys (5 lectures): - Ni superalloy metallurgy. - Ni superalloys for turbine engines. - Coating systems for Ni turbine blades. Ceramics, intermetallics, hybrid materials, structural glasses (4 lectures). Materials in automotive applications (7 lectures). - Car body. - Engine materials. Revision lectures.

Special Features

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Learning and Teaching

Teaching and learning methods

Lectures which develop the themes described in this module. Notes are given out at the start of the course, which means you only have to note down some key points during the lecture, but still have a full set of notes to work from. The teaching is supported by web-based teaching (http://blackboard.soton.ac.uk/). This provides additional teaching material in the form of links to relevant websites, (links to) relevant technical papers, and quizzes on selected chapters with feedback. Learning activities include • Access to exam question bank. • Online Quizzes and questions on Blackboard, with instantaneous on-line feedback and feedback in lectures where common mistakes are discussed. • Revision questions set by lecturers which are intended for (small group) self-study.

TypeHours
Revision20
Lecture36
Preparation for scheduled sessions36
Wider reading or practice20
Completion of assessment task8
Follow-up work30
Total study time150

Resources & Reading list

D. R. Askeland (2010). The Science and Engineering of Materials. 

Michael F. Ashby (2010). Materials Selection in Mechanical Design. 

Ian J. Polmear, (2005). Light Alloys. 

Assessment

Assessment Strategy

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Formative

Quizzes and Questions

Summative

MethodPercentage contribution
Exam  (120 minutes) 100%

Referral

MethodPercentage contribution
Exam  (120 minutes) 100%

Repeat Information

Repeat type: Internal & External

Linked modules

Pre-requisite - Part II Materials and Structures or equivalent.

Pre-requisites

To study this module, you will need to have studied the following module(s):

CodeModule
FEEG2005Materials and Structures
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