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Testing and Structures Research Laboratory

The testing and structures research laboratory

The Testing and Structures Research Laboratory (TSRL) is a multidisciplinary facility that covers a wide range of application areas. The purpose of the facility is to provide the University of Southampton with a state of the art materials and structures testing facility that enable developments in measurement methodologies with a focus on utilising imaging systems to provide information on structural performance. The TSRL provides a major regional and national centre for experimental mechanics research with the primary objective of fostering scholarship and scientific enquiry into the behaviour of materials and structures. 

Research carried out in TSRL addresses microstructure-property relationships, material-structure synthesis, design-production coupling and fluid-structure interactions.

The TSRL contains an extensive range of static, cyclic and high strain rate machines capable of testing a wide range of materials across the loading scales, length scales, temperature scales and strain rates. We also utilise a large number of non-contacting, non-destructive imaging techniques for identifying and quantifying damage and defects within structures and components. There are also facilities for manufacturing composite components. 

Overview-of-testing-and-structures-research-laboratory

Typical applications include:

  • Evaluation of mechanical properties
  • Identification of damage initiation in structures
  • Evaluation of stresses in actual components
  • Experimental finite element model validation
  • Strain maps of through thickness strains on bonded joints
  • Identification and monitoring of fatigue crack propagation
  • Deformation of face sheets of sandwich structure during failure
  • Measurement of deformation or strain maps on the surface of a specimen or structure
  • Strain measurement of composite, metal and foams specimens subjected to high rate loading
  • Monitoring of damage evolution and damage accumulation within components
  • Non-destructive evaluation of composite or metallic samples, or of bonded joints for the identification of defect
Testing and Structures Laboratory - machine

Mechanical Testing Capabilities and Equipment

The TSRL contains an extensive range of static, cyclic and high strain rate machines capable of testing a wide range of materials across the loading scales, length scales, temperature scales and strain rates. Equipment includes:

Technicians using a lower limb prosthetic simulator
  • Electro-mechanical test machines
  • Electro-dynamic test machines
  • Servo-hydraulic test machines
  • High strain rate facilities
  • Strain measurement equipment

Electromechanical machines for static loading and materials characterisation

  • Suitable for tensile, compressive, shear and bend testing
  • Range of capacities: 100N, 500N, 2 kN, 5kN, 50 kN, and 100kN load cells
  • Large range of fixtures, grips and loading jigs allowing for different specimen dimensions
  • Four machines: Instron 5569, Instron 4204, Instron 3369, Instron 6023
  • Bluehill Universal Software interface 

Electrodynamic test machines for static or cyclic testing

  • Excellent for materials characterisation in static and dynamic loading
  • Suitable for tensile, compressive, shear, bend and torsional testing
  • Suitable for high cycle and low cycle fatigue testing
  • Large range of fixtures, grips, loading jigs 
  • BNC outputs for synchronisation and recording of test data (load, extension, strain, etc)
  • Capacity for torsional testing up to 100Nm, axial loading up to 10kN
  • Two machines: Instron Electropuls E1000 and E10000 machines
  • Bluehill Universal and Wavematrix 2 Software interface

Hydraulic test machines for static or cyclic testing

  • Excellent for materials characterisation in static and dynamic loading
  • Suitable for tensile, compressive, shear, fatigue and bend testing.
  • Large range of load cell capacities: 5 kN, 10 kN, 40 kN, 100 kN and 630 kN
  • Large range of fixtures, grips, loading jigs and machine travel for different specimen dimensions
  • BNC outputs for synchronisation and recording of test data (load, extension, strain, etc)
  • Six machines: Instron 8802, 8501, 8502, 8032, DMG200 and Schenck 630 machines
  • Bluehill Universal and Wavematrix 2 Software interface

High strain rate test facilities

  • Instron VHS High speed test machine, actuator speed: 0.001 ms-1 up to 20 ms-1
  • CEAST 9350 Drop Weight Impact machine, high energy system up to 1800 J
  • Inertial Impact Rig (gas gun), impact speeds up to 100 ms-1 and energy of 2.2 kJ 

Strain Measurement Equipment

  • Strain gauging and data acquisition equipment (Vishay Strainsmart 8000)
  • Large range of extensometry for static and dynamic strain measurement
  • Matalect DCM-2 Crack Growth Monitoring system (DCPD)
  • Digital Image Correlation systems (see imaging capabilities)
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Testing and Structures Research Laboratory (overview)
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Instron 6032 (left) - Instron 3369 (right)
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Fast-M2K infra-red detector
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Instron Electropuls E1000 (left) - Electropuls E10000 (right)
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Lower limb prosthetic simulator
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Inertial Impact Rig
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Back to back Digital Image Correlation (DIC) of a friction stir welded joint
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Instron 8802 (left) - Instron 8501with Thermal Vacuum Chamber (right)
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GFRP sample under multi-axial loading
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Instron VHS (left) - CEAST 9350 (right)
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Compression of 3D printed material using DIC

Imaging Capabilities and Equipment

The TSRL hosts equipment for conducting a large number of non-contacting, non-destructive imaging techniques that can be used for identifying and quantifying damage and defects within structures and components. Techniques include:

Student making a test in Laboratory
  • Digital Image Correlation (DIC)
  • Highspeed imaging
  • Grid method
  • IR thermography
  • Thermoelastic stress analysis (TSA)
  • Pulsed and Pulsed-Phase Thermography (PT/PPT)

More information on the experimental techniques and equipment available is listed below.

digital-image-correlations-DIC
Digital Image Correlation (DIC)

Digital Image Correlation (DIC)

DIC is a non-contact full-field measurement technique capable of obtaining in-plane strains on the surface of a specimen in its 2D configuration and out-of-plane deformation in 3D configuration. Specimens are prepared with a random speckle pattern, usually via printing or using spray paint, and high-resolution images are captured with one or more white light imaging cameras during deformation. 

Applications:

  • Measurement of deformation or strain maps on the surface of a specimen or structure
  • Strain maps of through thickness strains on bonded joints
  • Deformation of face sheets of sandwich structure during failure
  • Strain measurement of composite, metal and foams specimens subjected to high rate loading

High speed imaging

High-speed imaging refers to the ability to collect images at high frame rates. These images may then be used to create a video of an event or used to facilitate measurements. Any of the other imaging techniques listed in this document (DIC, Grid, thermography, TSA, etc) or elsewhere can utilised with high speed imaging. White light imaging can be performed from <1 frame per second up to 5 million frames per second. Infra-red (IR) imaging can be performed from <1 frame per second up to 100,000 frames per second.

Applications:

  • High strain rate mechanical properties
  • Characterisation of failure mechanisms
  • Material Characterisation
  • Dynamic strength of Composites
  • High speed digital image correlation and imaging methods 
Grid Method
Grid Method

Grid Method

The grid method is a technique suitable for the measurement of in-plane displacement and strain components on specimens undergoing a small deformation. The method is an alternative to Digital Image Correlation (DIC) that uses a regular marking (a grid) as opposed to a random pattern. This enables the use of spatial phase-shifting algorithms to extract displacement fields. As a consequence, the spatial resolution is superior to DIC (typically, one independent displacement data point for a 5×5 pixel subset) for roughly the same displacement resolution.

The grid method features a good compromise between measurement resolution and spatial resolution, thus making it an efficient tool to characterise strain gradients.

IR Thermography

IR Thermography

Infrared thermography (IRT) refers to the general discipline of using infrared (IR) emission from the surface of a material to infer the temperature of the material. IRT is based on Planck’s law that any body at a temperature greater than absolute emits radiation. At ambient temperatures, the peak emission is in the IR spectrum (~ 1μm to 1 mm wavelengths)

Applications:

Any application of temperature measurement with direct line of sight to the object of interest:

  • thermal imaging of processes
  • damage initiation in structures
  • range of other thermographic techniques available for specific applications. 
Thermoelastic Stress Analysis (TSA)
Thermoelastic Stress Analysis (TSA)

Thermoelastic Stress Analysis (TSA)

TSA is an established non-contacting analysis technique that provides full-field stress data over the surface of a cyclically loaded component. It is based on the small temperature changes that occur when a material is subject to a change in elastic strain, generally referred to as the ‘thermoelastic effect’. 

The technique is a portable, fast and robust method of obtaining stress information from the surface of a specimen or component.

Applications:

  • Identification of stress distributions in realistic components
  • Identification and monitoring  of fatigue crack propogation
  • Monitoring of damage evolution and damage accumulation within components
  • Finite element model validation
PPT phase image of PTFE inserts in CFRP panel
PPT phase image of PTFE inserts in CFRP panel

Pulsed and Pulsed-Phase Thermography (PT/PPT)

Pulsed thermography is an active thermographic method.  It involves the application of a pulse of heat onto the surface of the sample and uses an IR detector to monitor the surface temperature evolution as the heat front propagates through the material.  Where the material below the surface is uniform across the sample the surface temperature will decay uniformly.  If there is a volume of differing thermal properties, such as a subsurface defect, then the surface temperature above that defect will vary from the surrounding area.

Thermal PT and PPT phase images of CFRP single lap
Thermal PT (left) and PPT phase (right) images of CFRP single lap

In pulsed thermography the IR thermal data is directly assessed whereas in pulse phase thermography this data is transformed using a fast Fourier transform to obtain phase values. These phase values are less affected by surface effects, such as uneven heating, and so allow deeper probing of the material. Applications include non-destructive evaluation of composite or metallic samples, or of bonded joints for the identification of defects.

Equipment Summary

The following section briefly summarises the imaging equipment

White Light Cameras

  • 4 x MANTA G504B (5MPx)
  • 2 x E-Lite LaVision (5MPx)
  • 2 x LaVision Imager LX / X-Lite (26 MPx)
  • 2 x FLIR Blackfly S (25MPx)

High-Speed White Light Cameras

  • 2 x iX 513 i-speed series (6000 fps full frame up to 1 Million fps)
  • 2 x AOS Q-PRI (2000 fps full frame)
  • 1 x Shimadzu HPV-X (up to 5 million fps)
  • 1 x Photron SA3 (up to 50,000 fps)
  • 1 x MotionPro X3plus (up to 50,000 fps)

Infra-red imaging systems

  • 1 x Telops FAST-M2K (2000 fps full frame up to 100,000 fps)
  • 1 x FLIR SC5000 / Cedip Silver 480M 
  • 1 x FLIR A655sc Microbolometer
  • Wide range of lenses 

Manufacturing Capabilities and Equipment

Students making a test in Laboratory

The Composite Manufacturing Laboratory enables lay-up using prepreg, hand lay-up and resin infusion techniques. The room comprises work benches for cutting and laminating, an autoclave and ovens for curing, and a freezer for material storage. We routinely manufacture samples and components from carbon fibre, glass fibre and natural fibres.

Dr Andrew Robinson, Principal Experimental Officer, A.Robinson@soton.ac.uk
 
Testing and Structures Research Laboratory (TSRL) 
National Infrastructure Laboratory (N|I|L) 
Room 2011, Building 178, 
University of Southampton 
Boldrewood Innovation Campus, Burgess Road, Southampton, SO16 7QF 
 
In addition to teaching and research activities, the TSRL routinely conducts consultancy and enterprise projects for external clients. If you would like to discuss capabilities and services further, please contact us. 
 

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